1991 FORD RANGER Recalls (6)

Campaign:
91V189000 on 11/05/1991
Component:
Power train:automatic transmission
Manufactured:
06/30/1989 - 07/31/1991
Affected:
792,000
Defect:
When the automatic transmission shift lever is placed in the park position, the park pawl does not always abut or engage the park gear.
Consequence:
Driver may believe the vehicle is safely engaged in parkwhen the gear is not truly engaged. this can lead to the vehicle jumping out ofgear unintentionally, vehicle rollaway when parked on a sloped surface, andinadvertent motion when the vehicle is started. all of these conditions canresult in a vehicle accident.
Correction:
Repair the transmission with a new park pawl.
Notes:
System: transmission.vehicle description: pickup trucks, vans, and multi-purpose vehicles equippedwith a4ld automatic transmissions.
Campaign:
96V024001 on 02/28/1996
Component:
Service brakes, hydraulic:power assist:hydraulic
Manufactured:
02/28/1991 - 10/31/1993
Affected:
108,000
Defect:
The studs which attach the brake master cylinder to the power brake vacuum booster assembly can develop stress corrosion cracking after being operated for an extended period of time in the southern california location.
Consequence:
If a crack occurs, it could result in one or both studs fracturing. the master cylinder could then separate from the vacuum booster, when the brakes are applied, preventing the service brakes from activating increasing the risk of a vehicle accident.
Correction:
Dealers will replace the power brake vacuum booster assembly.
Notes:
System: brakes; power assist; primary; booster. vehicle description: multi-purpose vehicles and light duty trucks originally sold or currently registered in the southern california counties of los angeles, orange, san bernadino, san diego, riverside, ventura, santa barbara, san luis obispo, imperial, and kern.note: owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time, should contact ford at 1-800-392-3673. also contact the national highway traffic safety administration's auto safety hotline at 1-800-424-9393.
Campaign:
98E010000 on 04/08/1998
Component:
Service brakes, air:disc:rotor
Affected:
23,500
Defect:
Equipment description: aftermarket brake rotors for use on certain ford and mazda trucks. cracked castings caused cracks to appear on the outer diameter of the rotor hat or around the stud hole.
Consequence:
Loss of braking can result.
Correction:
Aimco will reimburse consumers/installers for the cost of replacement rotors and installation. consumers are requested to return to the location where the rotors were originally purchased/installed for replacement.
Notes:
Owner notification is expected to begin during april 1998.owners who do not receive the free rotors within a reasonable time should contact aimco at 815-759-7935.also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:
00T005000 on 08/09/2000
Component:
Tires:tread/belt
Affected:
14,400,000
Defect:
Tire description: firestone wilderness at, size p235/75r15, produced at the decatur, illinois tire plant and all firestone radial atx and radial atx ii tires, size p235/75r15. operation of these tires at low inflation pressures, high speed, and in hot weather, can contribute to separation of the tire tread.
Consequence:
If the tread separates from the tire, the driver can lose control of the vehicle, possibly resulting in a crash causing injury or death.
Correction:
The replacement/reimbursement program for this campaign expired on august 29, 2001. however, customers should contact firestone customer service at 1-800-465-1904 for possible assistance.
Campaign:
01X001000 on 05/21/2001
Component:
Tires:tread/belt
Affected:
13,000,000
Defect:
This is not a safety recall in accordance with the safety act. however, it is deemed a safety improvement campaign by the agency. equipment description: ford is replacing all firestone wilderness at 15, 16, and 17 inch tires mounted on ford trucks and suvs. ford reports tread separation can occur due to a combination of the sensitivity of the tire design to stress, aging, and manufacturing differences between plants. ford is replacing these tires to prevent possible premature tire failure. vehicle description: the vehicles listed below may have been originally equipped with firestone wilderness at tires or may have had wilderness at tires installed during the firestone recall launched in august 2000. certain 1991 throught 2002 ford explorer certain 2001 throught 2002 explorer sport, and sport trac certain 1997 through 2002 mercury mountaineer certain 1991 through 2001 ranger certain 1999 through 2001 expedition certain 1991 through 1994, and 1997 model year f-series certain 1991 through 1994 bronco note: both original equipment and replacement tires are affected.
Consequence:
Should the tread separate at highway speeds, a vehicle crash could occur, possibly resulting in personal injury or death.
Correction:
The replacement/reimbursement program for this campaign expired on march 31, 2002. however, customers can contact ford at 1-877-917-3673 or go on-line to www.ford.com for possible assistance.
Campaign:
06E026000 on 03/22/2006
Component:
Exterior lighting
Affected:
61,944
Defect:
Certain pro-a motors corner lamps, turn signals, and headlights sold as replacement lamps for use on certain passenger vehicles listed above. some combination lamps that are not equipped with amber side reflectors fail to conform to federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Consequence:
Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.
Correction:
Pro-a motors will notify owners and offer to repurchase the lamps. the recall began on april 3, 2006. owners may contact pro-a motors at 323-838-2988.
Notes:
This recall only pertains to pro-a motors aftermarket lamps and has no relation to any original equipment installed on the listed passenger vehicles.for more information on the lamp model numbers, click on document search and view document titled "lamp model numbers."customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

1991 FORD RANGER TSBs (55)

Bulletin:
SFA/94L04
Component:
355200 equipment:other:owners/service/other manual
Summary:
special field action - 94l04 - rangers equipped with 2.3l dual spark plug engines, may not have had the spark plugs changed at the proper interval. to assure that all 8 spark plugs are replaced at the appropriate interval, a service remin
Bulletin:
9587
Component:
062000 engine and engine cooling:cooling system
Summary:
a knocking/thumping noise may be audible in the passenger compartment on some vehicles due to steam formation in the cooling system. *tw
Bulletin:
95102
Component:
116000 electrical system:ignition
Summary:
vehicles may have a disconnect of the ignition control module (icm) connector or moisture buildup within the connector. *tw
Bulletin:
95128
Component:
062000 engine and engine cooling:cooling system
Summary:
cooling system-pulsating coolant flow-noise-knock/thump - audible in passenger compartment. *tw
Bulletin:
SFA/94L04
Component:
011000 steering:wheel and handle bar
Summary:
Unknown
Bulletin:
BC1350950906
Component:
103000 power train:automatic transmission
Summary:
high altitude transmission available. *tw
Bulletin:
95153
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
temperature gauge - fluctuating and /or inaccurate high readings. *sd
Bulletin:
BC0131960102
Component:
106000 power train:axle assembly
Summary:
4x4 front axles must use hypoid 4x4 gear oil p/n f1tz-19580-a & high temp 4x4 front axle & wheel bearing grease when servicing. it is not recommended to use heavier weight lubes in these front axles.
Bulletin:
95212
Component:
036000 service brakes, hydraulic:antilock
Summary:
the use of petroleum-based grease as a lubricant in servicing disc brakes is no longer acceptable because it may be incompatible with the rubber material used in the disc brake system. if petroleum-based grease is used to lubricate any par
Bulletin:
96246
Component:
114000 electrical system:wiring
Summary:
Wiring - electrical diode identification and service replacements. *tw
Bulletin:
96249
Component:
103700 power train:automatic transmission:torque converter
Summary:
Torque converter - leak test procedure - service tip. *tw
Bulletin:
962417
Component:
105000 power train:driveline
Summary:
Noise - pinging or creaking from driveline when vehicle is put into gear. *tw
Bulletin:
96221
Component:
131000 visibility:windshield
Summary:
Windshield and interior glass - fog/film. *tw
Bulletin:
962612
Component:
103700 power train:automatic transmission:torque converter
Summary:
Transaxle - torque converter replacement guidelines and torque converter/transaxle cooling system cleaning procedures - service tip. *tw
Bulletin:
BC3485972301
Component:
062300 engine and engine cooling:cooling system:hose
Summary:
4.0l equipped vehicles may experience temperature gauge fluctuation that may be accompanied with a thumping noise or feel in the coolant hose with the engine at normal operating temperature. *jd
Bulletin:
BC1019997230
Component:
062300 engine and engine cooling:cooling system:hose
Summary:
4.0l equipped vehicles may experience temperature gauge fluctuation that may be accompnied with a thumping noise or feel in the coolant hoses with the engine at normal operating temperature. *jd
Bulletin:
9747
Component:
160000 structure
Summary:
Frame- rivet replacement with bolts- service tips. *jd
Bulletin:
97511
Component:
103000 power train:automatic transmission
Summary:
Fluid- transmission fluid usage charts. *jd
Bulletin:
9768
Component:
980000 unknown or other
Summary:
Fuel economy- customer expectations versus vehicle usage. *jd
Bulletin:
BC2361970501
Component:
980000 unknown or other
Summary:
Authorized warranty part replacement of brake pads to correct excessive brake noise. *tw
Bulletin:
971110972312
Component:
105000 power train:driveline
Summary:
Concerns with "pinging" or "creaking" being heard from the driveline when shifting from park to drive or reverse, between drive and reverse, or when engaging the clutch. *yc
Bulletin:
985A13
Component:
034500 service brakes, hydraulic:foundation components:disc
Summary:
The use of petroleum-based grease as a lubricant in servicing disc brakes is no longer acceptable. *yc
Bulletin:
985A22
Component:
036000 service brakes, hydraulic:antilock
Summary:
A comprehensive pull and drift diagnostic procedure has been developed to assist technicians with vehicle service. *yc
Bulletin:
985A36
Component:
034000 service brakes, hydraulic:foundation components
Summary:
A grabbing and/or sticking condition during the first few brake applications when the brakes are cold or in the morning after an overnight rain may occur on some vehicles. *yc
Bulletin:
9888
Component:
103000 power train:automatic transmission
Summary:
Information on a new transmission fluid usage chart. *yc
Bulletin:
9848
Component:
353600 equipment:air conditioner
Summary:
Announcing the ford oem air conditioning retrofit kit availability. *yc
Bulletin:
9852
Component:
190000 tires
Summary:
Information on tire company telephone numbers for customer assistance. *yc
Bulletin:
9864
Component:
063000 engine and engine cooling:exhaust system
Summary:
Information on a buzzing or rattle noise from the exhaust system. *tt
Bulletin:
982310
Component:
063100 engine and engine cooling:exhaust system:emission control
Summary:
Mass air flow (maf)- sensor contamination- service tip. *ak
Bulletin:
98246
Component:
110000 electrical system
Summary:
Ford motor company has released a new electrical grease ( f8az - 19g208-aa ) to reduce the possibility of moisture corrosion at the terminals. *yc
Bulletin:
98112
Component:
103000 power train:automatic transmission
Summary:
Subject regarding a new service center support that uses a thrust bearing (#3 and #4) in place of thrust washers has been released. *tt
Bulletin:
98116
Component:
020000 suspension
Summary:
Information regarding comprehensive pull and drift diagnostic procedure developed to assist technicians with vehicle service. *tt
Bulletin:
99816
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Ford motor company now recommends sae 5w-30 viscosity grade for servicing any ford gasoline-powered vehicle regardless of model year. *tt
Bulletin:
99129
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
Experiencing a whine / buzz type noise in the speakers of the entertainment radio or two-way radio on vehicles with an in-tank electric fuel pump. *tt
Bulletin:
12905
Component:
106000 power train:axle assembly
Summary:
Some vehicles may experience axle wind up and / or clunking, popping, ratcheting type noises when making cornering maneuvers on vehicles equipped with a four wheel drive hi or low range mode. *tt
Bulletin:
995157
Component:
190000 tires
Summary:
Information on maintaining tire pressure. *tt
Bulletin:
983074
Component:
106000 power train:axle assembly
Summary:
Concerns with axle wind-up and / or clunking, popping, ratcheting type noises when making cornering maneuvers. *tt
Bulletin:
99222
Component:
114000 electrical system:wiring
Summary:
Subject on a wire harness terminal repair kit available for repairing electrical wiring harnesses. *tt
Bulletin:
99183
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Service tip information on revised oil pan gasket replacement procedure. *tt
Bulletin:
99196
Component:
353600 equipment:air conditioner
Summary:
Information on identifying non-approved / alternate refrigerants which could cause safety, and performance concerns if installed in ford a/c systems. *tt
Bulletin:
13423
Component:
102000 power train:manual transmission
Summary:
Vehicles equipped with manual transmission may exhibit neutral gear rollover noise which occurs at idle with transmission in neutral and clutch engaged. *tt
Bulletin:
6603
Component:
105000 power train:driveline
Summary:
Some vehicles may exhibit an audible pinging or creaking noise that may be heard from the driveline when engine torque is initially applied to the driveline. *tt
Bulletin:
7366
Component:
102000 power train:manual transmission
Summary:
Some vehicles equipped with manual transmission may exhibit neutral gear rollover noise (a light metallic rattling sound from the transmission) which occurs at idle with transmission in neutral clutch engaged (clutch pedal up). *tt
Bulletin:
0015
Component:
103000 power train:automatic transmission
Summary:
Information regarding the new transmission cooler flusher- service tip. *mjs
Bulletin:
985A12
Component:
354600 equipment:mechanical:wrecker and wheel lift devices
Summary:
Recommended guidelines for towing behind recreational vehicles. *tt
Bulletin:
6896
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Some vehicles may exhibit an engine noise which may be perceived by the customer as a piston / connecting rod bearing knock. *tt
Bulletin:
13118
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Some vehicles may exhibit an engine noise which may be perceived by the customer as a piston / connecting rod bearing knock. *tt
Bulletin:
99152
Component:
103000 power train:automatic transmission
Summary:
Information on the new flush and fill tool available through rotunda. *tt
Bulletin:
002310
Component:
103600 power train:automatic transmission:cooling unit and lines
Summary:
Subject regarding contamination from prior transmission concerns or excess wear may be trapped in the transmission fluid cooling system. *tt
Bulletin:
01124
Component:
061000 engine and engine cooling:engine
Summary:
On some vehicles, engine oil may continue to leak from the engine oil pan gasket area after an engine oil pan gasket repair has been performed. *tt
Bulletin:
01156
Component:
138120 visibility:defroster/defogger system:windshield:heater core
Summary:
Some vehicles may exhibit heater core leaks. *slc
Bulletin:
01157
Component:
980000 unknown or other
Summary:
Information regarding transmission fluid usage charts. *slc
Bulletin:
01197
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Some vehicles equipped with the 4.0l ohv engine may exhibit an engine noise which may be perceived by the customer as a piston / onnecting rod bearing knock. *tt
Bulletin:
01B77
Component:
190000 tires
Summary:
Owner notification program supplement 7 revised information - regarding replacement of wilderness at tires. *tt
Bulletin:
02142
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Some vehicles equipped with an automatic transmission and a 4.0l ohv engine may exhibit a noise / vibration, no drive, unusual noise during cranking or a no crank condition. *tt

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