1991 FORD F SUPER DUTY Recalls (2)

Campaign:
93V125000 on 07/26/1993
Component:
Fuel system, gasoline:storage:tank assembly
Manufactured:
06/30/1989 - 11/30/1992
Affected:
1,131,000
Defect:
A malfunctioning check valve within the fuel pump assembly causes a portion of the unused fuel from one tank to be returned to the second tank. when this occurs, the capacity of the second tank can be exceeded, causing fuel spillage.
Consequence:
Spilled fuel can result in a fire when exposed to asource of ignition.
Correction:
Replacement of the fuel pressure regulator and installation of redundant check valves.
Notes:
System: fuel; fuel tank assembly.vehicle description: light trucks and chassis cabs with gasoline engines anddual fuel tanks.note: if your vehicle is presented to an authorized dealer on an agreed servicedate and the remedy is not corrected within a reasonable time without chargeor the remedy does not correct the safety-related defect or noncompliance,please contact ford's customer assistance center, 300 renaissance center,p.o. box 43360, detroit, mi 48243. also contact the national highway trafficsafety administration's auto safety hotline at 1-800-424-9393.
Campaign:
01I008000 on 07/18/2001
Component:
Fuel system, gasoline
Manufactured:
07/21/1989 - 08/23/1993
Affected:
1,556,221
Defect:
This is not a safety recall in accordance with the safety act. however, it is deemed a safety improvement campaign by the agency. vehicle description: 1990-1993 ford f-series vehicles equipped with dual fuel tanks and 4.9, 5.0,5.8, or 7.5 liter gasoline fueled engines. some vehicles can experience a cross tank fuel flow condition due to a damaged check valve in the fuel pump/sender assembly. fuel may be supplied from one tank and some or all of the unused fuel may be returned to the other tank.
Consequence:
Should this occur, the capacity of the receiving tank may be exceeded and fuel may overflow from the filler cap.
Correction:
Ford is extending the warranty for potential fuel cross-flow to 12 years of service or 150,000 miles from the vehicle's warranty start date, whichever occurs first. this cover will automatically transfer to subsequent owners at no charge. if a vehicle already has more than 150,000 miles, this overage will last until december 31, 2001. if the vehicle is experiencing a fuel cross-flow condition, dealers will repair the condition free of charge.
Notes:
Ford has decided to conduct an extended coverage program to extend the warranty coverage for potential fuel cross flow problems. owners can contact ford at1-866-436-7332, concerning this program.

1991 FORD F SUPER DUTY TSBs (47)

Bulletin:
942318
Component:
103000 power train:automatic transmission
Summary:
transmission overheating, converter cover discoloration, clutches burned and burnt fluid *tw
Bulletin:
942415
Component:
103000 power train:automatic transmission
Summary:
upgrade kit for the e40d transmission. *tw
Bulletin:
95524
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
there may be a concern of poor performance, coolant in the oil and engine knocking and/or hydraulic lock on some vehicles. *tw
Bulletin:
95619
Component:
103000 power train:automatic transmission
Summary:
new design transmission range sensor. *tw
Bulletin:
9597
Component:
021000 suspension:front
Summary:
Unknown
Bulletin:
95912
Component:
111000 electrical system:battery
Summary:
Unknown
Bulletin:
951112
Component:
103000 power train:automatic transmission
Summary:
revised design transmission rear case bushing. *tw
Bulletin:
951113
Component:
103000 power train:automatic transmission
Summary:
delayed forward engagement and/or heat stained forward clutch plates after installing center support service. *tw
Bulletin:
95619
Component:
061000 engine and engine cooling:engine
Summary:
Unknown
Bulletin:
95212
Component:
036000 service brakes, hydraulic:antilock
Summary:
the use of petroleum-based grease as a lubricant in servicing disc brakes is no longer acceptable because it may be incompatible with the rubber material used in the disc brake system. if petroleum-based grease is used to lubricate any par
Bulletin:
96249
Component:
103700 power train:automatic transmission:torque converter
Summary:
Torque converter - leak test procedure - service tip. *tw
Bulletin:
962413
Component:
022000 suspension:rear
Summary:
Suspension - front or rear - side-toside leveling procedures and attitude service kits for f53 rv basic stripped chassis. *tw
Bulletin:
96221
Component:
131000 visibility:windshield
Summary:
Windshield and interior glass - fog/film. *tw
Bulletin:
962612
Component:
103700 power train:automatic transmission:torque converter
Summary:
Transaxle - torque converter replacement guidelines and torque converter/transaxle cooling system cleaning procedures - service tip. *tw
Bulletin:
97215
Component:
980000 unknown or other
Summary:
Diagnostic guides for out-of-warranty vehicles to be used as a master copy - diagnostic guides no longer available from adistra. *tw
Bulletin:
97310
Component:
021242 suspension:front:springs:leaf spring assembly:hanger,bracket
Summary:
Noise- "popping/creaking"- front frame or suspension brackets- frame- "popping/creaking"- fastener replacement. *jd
Bulletin:
9747
Component:
160000 structure
Summary:
Frame- rivet replacement with bolts- service tips. *jd
Bulletin:
97511
Component:
103000 power train:automatic transmission
Summary:
Fluid- transmission fluid usage charts. *jd
Bulletin:
9768
Component:
980000 unknown or other
Summary:
Fuel economy- customer expectations versus vehicle usage. *jd
Bulletin:
97616
Component:
031000 service brakes, hydraulic:pedals and linkages
Summary:
Brakes- excessive brake pedal travel- f super duty motorhome chassis vehicles built through 11/2/94. *jd
Bulletin:
97619
Component:
072100 fuel system, gasoline:delivery:fuel pump
Summary:
Fuel pump- availability of new style fuel pump and sender- f super duty motorhome chassis- service tip. *jd
Bulletin:
985A13
Component:
034500 service brakes, hydraulic:foundation components:disc
Summary:
The use of petroleum-based grease as a lubricant in servicing disc brakes is no longer acceptable. *yc
Bulletin:
9888
Component:
103000 power train:automatic transmission
Summary:
Information on a new transmission fluid usage chart. *yc
Bulletin:
9848
Component:
353600 equipment:air conditioner
Summary:
Announcing the ford oem air conditioning retrofit kit availability. *yc
Bulletin:
98419
Component:
980000 unknown or other
Summary:
Some vehicles may exhibit a flashing transmission control indicator lamp (tcil) and diagnostic trouble codes (dtcs) 62,628, and/or 1728. *yc
Bulletin:
9852
Component:
190000 tires
Summary:
Information on tire company telephone numbers for customer assistance. *yc
Bulletin:
9864
Component:
063000 engine and engine cooling:exhaust system
Summary:
Information on a buzzing or rattle noise from the exhaust system. *tt
Bulletin:
9873
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
Experiencing a whining / buzzing noise in the speakers of the entertainment radio or two-way radio. *tt
Bulletin:
98217
Component:
044100 service brakes, air:drum:shoes/linings
Summary:
Experiencing fluid on brake shoes and rear axle seal leak. *yc
Bulletin:
982321
Component:
020000 suspension
Summary:
Service procedures and vehicle attitude service kits have been developed to assist customers and vehicle modifiers with side -to- side leveling concerns related to weight distribution. *yc
Bulletin:
98246
Component:
110000 electrical system
Summary:
Ford motor company has released a new electrical grease ( f8az - 19g208-aa ) to reduce the possibility of moisture corrosion at the terminals. *yc
Bulletin:
98123
Component:
103000 power train:automatic transmission
Summary:
Some vehicles may exhibit a flashing transmission control indicator lamp (tcil) and diagnostic trouble codes (dtcs) 62, 628, and / or 1728 may be stored in memory. *tt
Bulletin:
99816
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Ford motor company now recommends sae 5w-30 viscosity grade for servicing any ford gasoline-powered vehicle regardless of model year. *tt
Bulletin:
99129
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
Experiencing a whine / buzz type noise in the speakers of the entertainment radio or two-way radio on vehicles with an in-tank electric fuel pump. *tt
Bulletin:
99222
Component:
114000 electrical system:wiring
Summary:
Subject on a wire harness terminal repair kit available for repairing electrical wiring harnesses. *tt
Bulletin:
99196
Component:
353600 equipment:air conditioner
Summary:
Information on identifying non-approved / alternate refrigerants which could cause safety, and performance concerns if installed in ford a/c systems. *tt
Bulletin:
98168
Component:
103000 power train:automatic transmission
Summary:
Transmission- e40d/4r100-1989-99-main controls, separator plates and separator plate gaskets usage chart. yd
Bulletin:
0015
Component:
103000 power train:automatic transmission
Summary:
Information regarding the new transmission cooler flusher- service tip. *mjs
Bulletin:
0038
Component:
103600 power train:automatic transmission:cooling unit and lines
Summary:
Vehicles may experience solid particle contaminants from prior transmission concerns or excess wear, may be trapped in the transmission fluid cooling system is not properly flushed, fluid in-line filter kit. *mjs
Bulletin:
985A50
Component:
036000 service brakes, hydraulic:antilock
Summary:
Experiencing excessive brake pedal travel accompanied by reduced braking effectiveness when the vehicle is operated at an idle for extended periods, in hilly terrain, in high ambient temperatures and / or when the vehicle is located in exce
Bulletin:
96720
Component:
020000 suspension
Summary:
Experiencing front end shimmy occurring at various driving speeds and is usually induced when hitting bumps such as large potholes or rough railroad crossings. *tt
Bulletin:
96728
Component:
101000 power train:clutch assembly
Summary:
Service tip information regarding the reverse clutch piston and piston seal usage. *tt
Bulletin:
985A12
Component:
354600 equipment:mechanical:wrecker and wheel lift devices
Summary:
Recommended guidelines for towing behind recreational vehicles. *tt
Bulletin:
99152
Component:
103000 power train:automatic transmission
Summary:
Information on the new flush and fill tool available through rotunda. *tt
Bulletin:
002310
Component:
103600 power train:automatic transmission:cooling unit and lines
Summary:
Subject regarding contamination from prior transmission concerns or excess wear may be trapped in the transmission fluid cooling system. *tt
Bulletin:
01156
Component:
138120 visibility:defroster/defogger system:windshield:heater core
Summary:
Some vehicles may exhibit heater core leaks. *slc
Bulletin:
01157
Component:
980000 unknown or other
Summary:
Information regarding transmission fluid usage charts. *slc

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