1979 HARLEY-DAVIDSON XLH1000 Recalls (3)

Campaign:
78V079000 on 10/11/1979
Component:
Service brakes, hydraulic:pedals and linkages
Manufactured:
01/31/1978 - 02/28/1978
Affected:
568
Defect:
Some of these vehicles were manufactured with weak rear brake control inner lever arm and pivot shafts. as a result, excessive pressure will be needed on the brake pedal to stop the vehicle.
Correction:
The dealer will replace existing lever arms and pivot shafts with reinforced ones.
Notes:
Vehicle description: motorcycles.system: service brakes; pivot shaft.consequences of defect: excessive brake pedal pressure may cause pedaldeformation and loss of rear brakes, resulting in a vehicle accident.

Campaign:
78V159000 on 10/11/1979
Component:
Service brakes, hydraulic:foundation components:master cylinder
Manufactured:
05/31/1978 - 05/31/1978
Affected:
342
Defect:
The involved motorcycles were manufactured with front brake master cylinders in which the plunger piston bore diameter was honed .015 inches over maximum specifications. this oversized bore results in a poor fit between the elastomeric piston cup and the cylinder bore, which allows fluid leakage from the hydraulic system.
Correction:
Dealer will inspect and, if necessary, replace the front brake master cylinder assembly at no cost to owner.
Notes:
Vehicle description: motorcycles.system: service brakes; hydraulic system.consequences of defect: fluid depletion could result in loss of brakingeffectiveness, loss of vehicle control, and an accident.note: insufficient brake fluid in the system may be indicated by fluid leakagearound the master cylinder and increased free play in the hand lever.

Campaign:
79V115000 on 10/11/1979
Component:
Service brakes, hydraulic:pedals and linkages
Manufactured:
02/28/1979 - 03/31/1979
Affected:
635
Defect:
The rear brake free travel adjusting bolt and nut installed during vehicle assembly may have been incorrectly tightened. this could cause the brake pedal to become jammed during brake operation.
Correction:
Dealer will inspect and, if necessary, adjust and tighten the jamnuts.
Notes:
Vehicle description: motorcycles.system: service brakes; hydraulic linkage, pedal.consequences of defect: if the rear brakes become jammed while vehicle is inoperation, loss of vehicle control and an accident could occur.note: owner is advised not to operate motorcycle until the necessary inspectioncan be made by dealer.

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